|
Patent 5,203,970
: Method for water degasification and distillation
Source
| United States
Patent |
5,203,970 |
| Ellis, Jr.
|
April 20, 1993
|
Method for water degasification
and distillation
Abstract
A method for water degasification
and distillation in an apparatus having a container for a reservoir
of water to be degasified and distilled, a relatively small boiler
adjoining the container and having a feed water conduit connecting
the container and boiler so that a selected water level in the
container will fill the boiler to the same level, a coiled tube
condenser within the container immersed in the water therein, the
condenser coil having a vertically disposed longitudinal axis, a
second conduit in the boiler connecting the space above the water
level therein to the inlet of the condenser so that steam flows from
the boiler to the condenser, an outlet on the condenser extending
through a container wall for discharging the condensed steam as
degasified distilled water, a heater in the boiler for heating the
water therein, and a motor driven stirrer axially of the coiled tube
condenser for generating a swirling movement of the reservoir water
with formation of steam bubbles therein. Optionally, an oversized
filter is mounted at the outlet of the condenser.
|
Inventors: |
Ellis, Jr.; John
C. (1084 Palmer Ave., Larchmont, NY 10538) |
|
Appl. No.: |
486228 |
|
Filed: |
February 28, 1990 |
|
Current U.S. Class: |
203/10; 202/175; 202/176;
202/180; 202/202; 202/203; 202/265; 203/4; 203/22; 203/DIG18;
203/DIG22 |
|
Intern'l Class: |
B01D 003/02; B01D 019/02; C02F
001/04 |
|
Field of Search: |
202/175,176,203,185.5,265,180,202,181,188,196
203/10,4,1,2,22,DIG. 18,DIG. 22 55/36 |
References Cited
[Referenced By]
U.S. Patent Documents
|
567434 |
Sep., 1896 |
Young |
202/175. |
|
841401 |
Jan., 1907 |
Hope |
202/175. |
|
1307508 |
Jun., 1919 |
Meakin et al. |
202/175. |
|
2779723 |
Jan., 1957 |
Prymek |
202/165. |
|
3794566 |
Feb., 1974 |
Raal |
202/202. |
|
3891395 |
Jun., 1975 |
Winkler |
159/901. |
|
3980526 |
Sep., 1976 |
Kirschmann |
202/234. |
|
4045293 |
Aug., 1977 |
Cooksley |
203/10. |
|
4089750 |
May., 1978 |
Kirschman et al. |
203/10. |
|
4214454 |
Jul., 1980 |
Taylor |
203/10. |
|
4269663 |
May., 1981 |
McFee |
203/10. |
|
4342623 |
Aug., 1982 |
Loeffler |
203/10. |
|
4612090 |
Sep., 1986 |
Ellis, Jr. |
203/10. |
|
Foreign Patent Documents |
|
88/09308 |
Dec., 1988 |
WO.
|
|
Primary Examiner: Manoharan; Virginia
Attorney, Agent or Firm: Wegner, Cantor, Mueller & Player
Claims
What is claimed is:
1. A method for producing a distilled water product that is at least
partially aerated which comprises providing a distillation apparatus
including a water reservoir container having a water inlet and
outlet thereto connected so as to create a reservoir of water
therein and a boiler smaller than the reservoir container with an
open connection between container and boiler for water flow to or
from the boiler, a steam line overhead of the water level in the
boiler leading to a condenser immersed in the reservoir and an
outlet from said condenser for discharge of condensate, the
distillation apparatus further including a filter at the outlet of
said condenser for filtering the condensate and for sterilizing and
filtering any air entering said filter through reverse flow, and a
mechanically operated stirrer in the reservoir to cause swirling in
the reservoir water and generation of steam bubbles therein;
maintaining a predetermined level of reservoir water by introducing
feed water into and removing water from said container at a flow
rate which maintains a temperature in the range of about
180.degree.-190.degree. F. in the reservoir and heating the water in
said boiler to generate steam, the steam passing into said condenser
to be condensed therein by heat exchange against the reservoir water
whereby the reservoir water becomes heated while at the same time
mechanically stirring the water of said reservoir so as to cause
generation of steam bubbles in the reservoir water whereby the
heated reservoir water becomes devolatilized and deaerated prior to
entering said boiler, and passing air into said filter whereby
devolatilized water converted into steam in said boiler and
thereafter condensed in said condenser to become the distilled water
product absorbs filtered and sterilized air during passage through
the condenser and through the filter.
2. The method of claim 1 wherein the boiler periodically generates
more steam than can be accommodated by the condenser thereby causing
a pulsation wherein water is force to flow out of the boiler back
into the reservoir by steam pressure, and then the steam pressure
pulse is dissipated whereupon water flows back into the boiler from
the reservoir, said pulsation also causing periodic flow of
condensate out of the condenser and periodic flow of air into said
filter.
Description
INTRODUCTION
This invention relates to a distilling apparatus and more
specifically to a novel and improved water degasification and
distillation apparatus embodying improved means for oiling off any
volatile constituents present in the water prior to distillation
thereof.
Known water distilling apparatus generally comprise: a closed
boiler; means for continuously feeding water to the boiler means for
removing and means for condensing the steam and other vapors evolved
in the boiler. As the water in the boiler is being heated to produce
steam, any volatilizable chemical components present in the water
will boil off and combine with the steam being evolved. Then the
steam together with the volatilized chemical components will become
condensed in the condenser so that the resultant distillate will
contain therein the (volatile) chemicals. In instances wherein the
raw water exhibits a disagreeable odor such as is produced by
sulphur compounds and the like, most of the known to the art
distillation apparatus will tend to concentrate the odor compound in
the distillate and make the distilled water even more distasteful
than the raw water. The inventor hereof has long been concerned with
this problem and is the inventor of several patents directed to
improved water distillation and degasification systems.
The water distilling apparatus of this invention relates to the
apparatus described in Applicant's prior patents U.S. Pat. Nos.
4,420,374 and 4,612,090, which patents in turn constitute an
improvement over the apparatus disclosed in Applicant's earlier
patent U.S. Pat. No. 4,339,307. Briefly, the water distilling
apparatus described in the above-referenced patents U.S. Pat. Nos.
4,420,374, 4,612,090 comprises a very small boiler containing
therein an instantaneous heating means and a reservoir for the
boiler much larger than the boiler. A condensing coil is immersed
within the reservoir so the water in the reservoir functions to cool
the condenser. An open connection between reservoir and boiler
provides an automatic water supply for the boiler.
The water in the reservoir circulates to and from the boiler, and
the boiler heat thus imparted directly to the water in the reservoir
together with the heat imparted to the reservoir water from the
condenser heats the reservoir water to a temperature that will
effectively deaerate the water in the reservoir and boil off any
volatilizable constituents present in the water in the reservoir.
The water degasification and distillation apparatus in accordance
with these above-referenced patents and in accordance with the
invention hereof, comprises in more detail, a relatively large
reservoir container adapted to receive the water to be distilled and
a small boiler mounted on and to one side of the reservoir. A fluid
conduit connects the boiler and the reservoir so that the liquid
level in the boiler will be controlled to the liquid level in the
reservoir. A vapor outlet in the boiler above the water level
thereof is coupled to the condenser coil disposed within the
reservoir container and the condensate outlet of the condenser coil
extends through the wall of the reservoir container. The condenser
coil is positioned so that the liquid in the reservoir will cover a
major part or all of the condenser coil. With this arrangement and
with the heater(s) in the boiler energized, the water in the boiler
will heat to boiling almost instantaneously and the steam generated
in the boiler will be fed out to the condenser. Whenever the steam
generated within the boiler exceeds the capacity of the boiler
outlet to the condenser to remove the steam from the boiler the
steam pressure will force water in the boiler through the fluid
conduit back into the reservoir. Then, when the steam pressure is
relieved (by outflow of water to the reservoir and of steam to the
condenser), water will again flow from the reservoir into the
boiler. Pulsation and recirculation of water as just described
continues throughout during the operation of the distillation
apparatus.
Since hot boiler water is returned to the reservoir through the
fluid conduit periodically through the pulsation and since heat from
the condenser is continuously added to the water within the
reservoir, all water fed to the reservoir increases in temperature.
In a word, the reservoir water becomes hot. Desirably, all
undesirable volatile material contained in the water fed to the
boiler is vaporized prior to entry of the water into the boiler and
distillation thereof.
The cold water initially fed to the reservoir (at the top thereof)
will normally sink to the bottom of the reservoir while hot water
periodically recirculated from the boiler back into the reservoir
container (near the bottom) will tend to rise. Thus, the water
within the reservoir container tank is in constant movement and is
mixing so that desirably all the water of the reservoir is
maintained at about the same substantially elevated temperature so
as to evolve the undesirable volatilizable components from the
reservoir water before the water enters the boiler.
THE INVENTION
According to the present invention the water of the reservoir is
mechanically stirred so as to agitate the water even more,
generating a whirlpool motion and sufficient cavitation to cause
bubble formation. Mechanical stirring does much more than just mix
the reservoir water more thoroughly.
DISCUSSION OF THE INVENTION
Mechanical stirring by a stirrer blade generates localized high
pressures in the water at the upstream blade face where the blade
pushes the water aside as it stirs. Conversely, low pressure regions
are generated in the water adjacent the stirrer blade at the
downstream face thereof. In these localized low pressure regions in
the heated reservoir cavitation occurs and steam flashes off into
the cavitation bubbles or vaporizes so as to form the bubbles. The
bubbles rise through the water and escape overhead from the
reservoir. Along with the steam in the bubbles goes any other air
and any volatilizable substances evolved from the hot reservoir
water.
Operation of the mechanical stirrer generates a surprisingly
extensive list of advantageous results. Degasification of the water
in the reservoir is much improved. In particular, any relatively
volatilizable chemical impurities in the feed water are thoroughly
steamed out of the reservoir water before the water enters the
boiler as is any air in the feed water. The operation of the
distillation apparatus is improved. Less of an excess of (cool) feed
water is required for operation of the distillation system, since
generation of steam bubbles at the localized low pressure regions of
the reservoir serves concomitantly to cool the reservoir water,
maintaining thereby a greater temperature differential between the
reservoir water and the steam inside the condenser coil. Also,
operation of the condensing coil is improved by the superior heat
exchange contact between the condensing coil and the (turbulent)
mechanically stirred water in the reservoir.
In the apparatus of this invention, the tubular condenser is a tube
coiled somewhat loosely into a cylinder shape so as to be open to
flow of water between adjacent coils. The cylindrical coil is
disposed with a vertical longitudinal axis, which axis may be
coincident with the stirrer rod. It is noteworthy that any suspended
solids, such as dust or sediment in the feed water will never become
carried over into the boiler because centrifugal forces engendered
in the reservoir water by the mechanical stirring pushes the
suspended solids between the condenser coils toward the periphery of
the reservoir and either is discarded with the excess reservoir
water or remains at the periphery until the distillation apparatus
is cleaned.
Preferably, the stirrer is made part of a fan assembly such as the
fan assembly that forms part of the distillation apparatus described
in the related patents U.S. Pat. Nos. 4,420,374 and 4,612,890.
Conveniently, the stirrer rod can be made an extension of the fan
rotor. Advantageously, the fan removes the steam and gases that
bubble up from the reservoir water.
Optionally included in the distillation apparatus of this invention
may be a deflector insert in the conduit connecting reservoir and
boiler and/or in the condenser coil tubing. The deflector(s)
generates spin and turbulence in the water passing between reservoir
and boiler, and/or causes turbulent fluid flow adjacent the tubular
wall of the condenser coil.
Optionally included in the distillation apparatus may be an
oversized filter, desirably a charcoal filter, at the delivery end
of the condenser.
The above and other advantages of the invention will become more
apparent from the following description and accompanying drawings
forming part of this Application.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a fragmentary plan view of one embodiment of the
distilling apparatus in accordance with the invention;
FIG. 2 is a cross sectional view of FIG. 1 taken along the line 2--2
thereof;
FIG. 3 is a cross sectional view of FIG. 1 taken along the line 3--3
thereof and illustrates air circulating means carried by the
container; and
FIG. 4 is a cross sectional view showing the boiler and a
fragmentary portion of the tank taken along the line 4--4 of FIG. 2.
FIG. 5 is a diagrammatic view showing the condenser tube containing
a deflector.
FIG. 6 is a diagrammatic view showing the fluid conduit containing a
deflector.
Referring now to the drawings and more specifically to FIGS. 1 and 2
it may be seen that the distilling apparatus in accordance with this
invention comprises a cylindrical tank reservoir container 10 having
a pair of handles 11 secured to the side thereof. A boiler 12 having
instantaneous heating elements 13 and 14 therein is affixed to the
side of the tank 10 by the fluid connectors 15 and 16. The fluid
connector 15 includes an elbow 17 having a shoulder 18 and a
threaded shank extending through cooperating openings in the wall 19
of the boiler 12 and the wall of the container 10. A nut 20 engages
the shank of the fitting 15 and together with a resilient washer 21
provides a water-tight seal for both the tank 10 and the boiler 12.
A water inlet conduit 22 is fixedly coupled to the fitting 15 by
means of a nut 23 so that water within reservoir container 10 will
automatically feed into the boiler 12 until the water level within
boiler 12 corresponds to the reservoir water level inside reservoir
container 10. It will also be observed that the water level is
maintained at a level adequate to effect total or at least
substantial immersion of the heating elements 13 and 14 in the water
of boiler 12.
The steam outlet fitting 16 is of conventional construction and
includes an outlet pipe 24, a threaded shank 24' extending through
the walls of reservoir container 10 and boiler 12 and secured
thereto by a nut 25. A sealing washer 26 is disposed between
container and boiler to provide a watertight connection. In the
preferred embodiment of the invention herein illustrated the
condenser 27 is in the form of a coiled tube of metal such as
stainless steel, copper or the like and has the inlet end portion 28
sealably connected to the fitting 16 within container 10. The outlet
29 of the condenser 27 has a fitting 30 extending through the wall
of container 10 and provides the condensate outlet 31. Optionally,
but desirably an oversized filter 115 is interposed at condensate
outlet 31. As best may be seen in FIG. 1, the coiled condenser
tubing generates a cylindrical region 100 at the center of the
reservoir container 10. Reservoir container 10 further includes an
overflow pipe 32 which is connected to a fitting 33 sealed to the
wall of the container 10 and a drain cock 34 for draining water from
the container (being useful for cleaning and maintenance). A water
inlet valve 35 is at the upper portion of the reservoir container 10
and has an inlet 36, an outlet 37 and a hand-wheel 38 for regulating
the water supply in order to maintain an appropriate supply of water
to the reservoir container 10.
The boiler 12 is shown more clearly in FIG. 4 and in the preferred
embodiment illustrated herein consists of two housing elements 39
and 40. A wall 41 disposed between the housing elements 39 and 40
includes a peripheral seal 42 which is releasably clamped between
the outer rims of the housing elements 39 and 40 by clips 43 at the
periphery of the boiler 12. This arrangement completely seals the
boiler formed by the housing element 39 and the wall 41. The whole
boiler can be readily disassembled for cleaning. The heating
elements 13 and 14 in the illustrated embodiment are carried by the
wall 41 and are connected in series by a lead 44 connecting one
terminal of one heater to one terminal of the other heater. The
power line 45 has one lead 46 connected to the other terminal of the
heater 14 while the second lead 47 is connected through a thermostat
48 to the other terminal of the heater 13. The thermostat is mounted
on a bracket 49 in close proximity to the heaters 13. In the event
the heater 13 reaches a temperature above the normal operating
temperature, the thermostat will operate to open the circuit and
de-energize both heaters 13 and 14. It is evident, however, that the
heaters 13 and 14 could be arranged for parallel operating or in the
alternative a single electric heater may be employed in the boiler
provided however it delivers the quantity of heat necessary for
operation of the distillation apparatus.
In the preferred embodiment of the invention herein illustrated a
forced air circulation means assists removal of steam and
undesirable vapors liberated from the reservoir water within
reservoir container 10. The air circulating means which is shown in
FIG. 3 comprises an inverted dished cover generally denoted by the
numeral 50 over reservoir container 10 which includes a flat upper
wall 51 that is perforated or apertured, an upwardly extending
peripheral wall 52 and a downwardly curved peripheral wall 53. The
lower peripheral edge of the wall 53 carries three or more
diagonally disposed rollers 54 each having spaced discs 55 rotatably
carried by a shaft 56. The discs 55 engage the rolled edge 10' of
the reservoir container 10 and accordingly provide an annular vent
between the cover 50 and the top edge of the reservoir container 10.
The flat apertured wall 51 of the air circulating means supports an
electric motor generally denoted by the numeral 57 which powers a
shaft 58 extending through the perforated wall 51. The fan 59 is
mounted on shaft 58. Power is fed to the motor 57 by a cable 60
connected in a conventional manner to the motor. If desired, switch
means may be provided for operation of the fan. The fan motor 57 is
covered by a vented dome-shaped housing 61 that is securely fitted
to the cover 50 and is attached thereto by any suitable means. In
the illustrated embodiment of the invention, the dome-shaped housing
61 frictionally engages the peripheral wall 52 of the cover 50.
In one mode of fan operation, air is drawn into the air circulating
means assembly through an opening 62 in the dome-shaped housing 61
and then down through the perforated wall 51 whereupon it is
directed downwardly over the reservoir water in reservoir container
10 and thereafter is discharged through the annular opening between
the reservoir container 10 and its cover 50. In the reverse mode of
fan operation the fan 59 draws air in through the annular opening
between reservoir container 10 and its cover 50 up through
perforated wall 51 and opening out through vent 62 in motor housing
61.
As may be seen in FIG. 3, a stirrer rod 101 extends from an integral
connection with motor shaft 58 at the hub of fan 59 preferably but
not necessarily axially of the cylindrical reservoir region 100
inside of condenser coil 27 and terminates at the stirrer blades 102
immersed in the reservoir water. The depth of immersion for stirrer
blades 102 is not critical, but preferably, they are not deeper than
the bottom of coil condenser 27. In the mode illustrated herein, the
stirrer rod was positioned modestly off-center to avoid interference
with the outlet bend 29 of condenser coil 27, see FIGS. 1 and 2.
In the operation of the distillation apparatus of this invention,
the reservoir container 10 and boiler 12 are first filled with water
to a level at least substantially covering the heating elements 13
and 14 as may be observed most clearly in FIG. 2. It will be
observed that when filling reservoir container 10, water will
automatically flow through conduit 22 into the boiler so that
ultimately the level of the water in the reservoir container 10 will
be the same as the water level in the boiler 12. When energy is then
supplied to the heating elements 13 and 14 they will function to
boil the water within the boiler 12. Steam from the boiler will
enter the inlet 24 and then flow through the condenser coil 27 to be
condensed therein. The condensed steam will then discharge through
filter 115 as the distillate (liquid) product from the condenser
outlet 31. When first operating the distillation apparatus, it is
generally desirable to discard the distillate product until the
water inside reservoir container 10 has attained a normal operating
temperature which preferably is 180.degree.-190.degree. F. (which is
rapidly attained). Heaters 13 and 14 are designed to heat the water
within the boiler at a rate faster than the condenser coil 27 can
accommodate the steam produced. Accordingly, a head of steam is
developed within the boiler 12 and the steam pressure will force
liquid from the boiler back through the conduit 22 into the
reservoir container 10 thereby relieving the steam pressure. As soon
as the steam pressure within the boiler is relieved, water will
again flow through the conduit 22 back into the boiler with the
result that there will be a periodic reversal of water flow through
the conduit 22. This pulsating action results in a more rapid
increase in temperature of the reservoir water within the container
10 by contributing heat over and above the heat imparted to the
reservoir water by the action of the condenser coil 27. The
temperature of the reservoir water, however, is always below the
boiling temperature (of the water in boiler 12) so that distillate
will be condensed in condenser 27. Preferably the reservoir water
should be kept in the range of 180.degree. F. to 190.degree. F. This
temperature level will boil off undesirable components from the
reservoir water (prior to actual distillation thereof), and also
serves to operate condenser 27 adequately. To maintain proper
operation of the apparatus, a substantial proportion of the feed
water which enters at the inlet 37 ultimately is discharged as
overflow through tube 32 and outlet 35.
Operation of stirrer blades 102 materially changes the dynamics of
the distillation apparatus. The stirrer blades 102 generate a
whirling turbulent motion of water inside cylindrical space 100
thereby improving heat exchange contact between the reservoir water
and the tubing of condenser coil 27. In addition, motion of the
stirrer blades generate cavitation which in the distillation
apparatus of this invention constitutes formation of steam bubbles
beneath the surface of the water. Typically, the bubbles contain
both steam and volatilized gases and vapors.
The rapid rotational movement of the stirrer blades 102 generates
localized pressure differentials in the reservoir water causing an
increased (and super-atmospheric) pressure on the upstream face of
the blades and a decreased relatively negative (and sub-atmospheric)
pressure on the downstream face of the blades. Since the water in
the reservoir is hot, desirably at between 180.degree.-190.degree.
F., generation of localized sub-atmospheric pressure regions in the
water creates a void space into which steam flashes off from the hot
water (forming thereby the bubbles). Evolved along with the steam,
is any air still dissolved in the water and any volatilizable
components still present in the water. Moreover, as the bubbles pass
up through the reservoir water to escape at the water surface, they
scavenge air and volatilizable components from the water.
Thus, mechanical stirring of the hot reservoir water assists greatly
in deaerating the reservoir water and in removing all volatilizable
components therefrom before water from the reservoir enters the
boiler 12 to be distilled therein. In addition, mechanical stirring
facilitates maintenance of a good heat balance within the reservoir.
In operation of the distillation apparatus, the heat imparted at
boiler 12 by the heating elements 13 and 14 can leave the
distillation apparatus only as the heat energy content of the hot
(condensed steam) distillate product or of the hot reservoir water
discarded through overflow pipe 32 or as the heat energy in the
(heated) air and vapors vented by fan 59 (through either the annular
vents in cover 50 or the opening 62 in motor housing 61 depending on
how fan 59 is operated). To the extent that stirrer 102 causes
cavitation and generation of steam bubbles in the reservoir water
which bubbles in turn escape the reservoir water to become vented,
the proportion of boiler heat vented to the atmosphere is increased.
This increase is substantial. Correspondingly, the quantity of
heated reservoir water that must be discharged through overflow pipe
32 to maintain a proper heat balance in the reservoir water may be
and is reduced.
As a practical matter, operation of stirrer blades 102 distinctly
increases the temperature differential between the steam inside
condenser coil 27 and the water in reservoir container 10 adjacent
condenser coil 27. It should be appreciated that although the
decreased pressure zones on the downstream faces of stirrer 102 are
localized and are transient in nature, more is not needed to create
a bubble wherein part of the heated reservoir water flashes into
steam, concurrently significantly cooling the reservoir water
adjacent the bubble (through loss therefrom of the heat of
vaporization for the steam). Since the steam bubble and the hot
reservoir water can coexist at the sub-atmospheric pressure level
generated by the stirrer 102, the bubbles form readily and do not
collapse immediately when normal pressure is restored. Mostly, the
steam bubbles escape over head of the reservoir.
Of course, the stirrer is in constant motion, mixing the reservoir
water quite thoroughly so that distinct zones of temperature
differences never can become established in the reservoir water.
However, generation of the steam from the localized (and transitory)
reduced pressure zones is virtually instantaneous. Once the bubble
is formed, its collapse, however, is not instantaneous so that the
bubbles last long enough to rise up through the reservoir water and
escape through the surface thereof. Since the reservoir water is
hot, desirably in the 180.degree.-190.degree. F. range, a
substantial partial pressure of steam exists, which is to say, that
the stirrer generates many steam bubbles and in total the steam
bubbles remove a considerable quantity of heat energy from the
reservoir water.
Thus, generating a micro environment of transitory sub-atmospheric
pressure zones at the downstream face of the stirrer 102 generates a
significant change in the macro environment of the reservoir. The
temperature of the water in the reservoir as a whole is reduced by
the flashing of steam to form the bubbles. Although only the water
adjacent the bubbles becomes cooler, the rapid swirling water
movement caused by stirrer 102 mixes the water almost immediately so
that the temperature of the reservoir water overall has been
reduced. Moreover, the cooler reservoir water is adjacent the
condenser coil tubing. Thus, a better temperature differential
between the condenser coil and the reservoir water is generated and
maintained by the stirring improving thereby, the operation of
condenser 27.
Another important overall practical effect of the stirring to remove
more of the boiler heat overhead of the reservoir is to save water.
Less of the boiler heat must be removed by discarding water through
overflow pipe 32. The proportion of the feed water in the
distillation apparatus that must be discarded through overflow pipe
32 is reduced substantially by inclusion of stirrer 102 in the
distillation apparatus.
A test version mode of the distillation apparatus illustrated herein
was made and tested without the stirrer in operation (reservoir
depth 51/2"). Convection was relied upon for stirring. The
temperature at the bottom of the reservoir was 160.degree. F. The
temperature at the surface of the reservoir was 180.degree. F. The
temperature of the distillate product was 200.degree. F., and an
appreciable amount of steam was being produced along with the
distillate. About 2.5 gallons of cooling water per gallon of
distillate product was being used. Then, when the stirrer was
operated the temperature of the distillate rapidly became reduced to
below about 155.degree. F. Then, to raise the temperature in the
reservoir to above 180.degree. F. the ratio of cooling water to
distillate was reduced from the 2.5 to 1 to about 1.2 to 1. The
distillate temperature rose to above 190.degree. F. Then, operation
of the stirrer was discontinued, whereupon the outlet of the
condenser steamed profusely. Then, the stirrer was turned on again
and the system returned to normal.
As has already been pointed out, a mechanical expedient to
facilitate maintenance of a distinct temperature across the
condenser coil tubing is illustrated in FIG. 5. Shown there is an
enlarged partial cross-section of condenser coil tubing. Inside the
tubing is a deflector 77 whose purpose is to generate spiral flow
movement of steam and condensate to the tube wall. Also, flow
becomes more turbulent thereby helping heat exchange across the tube
wall. A like deflector 79 may be provided in the conduit connecting
reservoir container 10 and boiler 12 (see FIG. 6). The purpose of
deflector 77 is, of course, to create turbulent mixing of the water
so as to avoid any temperature stratification either in reservoir
container 10 or in boiler 12.
An additional optional expedient which has been found advantageous
in practice of this invention is the provision of a filter,
preferably an oversized filter, at the condenser outlet 31. In the
embodiment illustrated herein the oversized filter 115 is a carbon
filter.
Filter 115 absorbs any organic materials that are carried over with
the condensate. It polishes the condensate, so to speak but also it
achieves a superior aeration for the condensate.
As has already been pointed out the distillation apparatus of this
invention operates in a pulsating fashion causing water to flow
through the connecting conduit 22 back and forth between boiler 12
and reservoir 12. The same pulsations affect condenser 27. A pulse
of (steam) pressure from boiler 12 passes through the condenser
tubing in a forward direction during a steam generation pulse,
sending condensate out through filter 115. Then during the reverse
suction pulse, air is drawn into the filter 115, and even into the
outlet end of condenser 27. Thus, the filter 115 acts as much to
filter air drawn into the condenser tubing, as it does to filter
distillate leaving the condenser tubing.
Manifestly, the pulses are not equal in their effect. Steam is being
generated in boiler 12, then is condensed in condenser coil 27. The
distillate is discharged at the outlet 31 through filter 115. A net
movement outflow movement of distilled water through filter 115
results. At the same time, a small net inflow of air into filter 115
and condenser 27 results. The distillate, e.g., at
190.degree.-195.degree. F., is hot enough to heat filter 115 and
prevents microbial contamination of the filter. This means that air
which enters oversized filter 115 during the suction pulses is
retained therein and becomes sterilized by the hot filter before
entering condenser 27 and/or becoming absorbed in the distillate.
The reason for providing a filter 115 that is oversized is precisely
to increase the residence time therein of the inflowing air.
Overall, the result is that air heated and sterilized in filter 115
partially aerates the distilled water improving the palatability
thereof.
Surprisingly, the operation of filter 115 to sterilize and filter
aeration air is connected to the operation of stirrer 102.
Stirring the heated reservoir water is believed to completely
deaerate the reservoir water as well as strip any volatilizable
materials therefrom before the reservoir water is admitted into
boiler 12. Accordingly, the water in the boiler 12 and the steam
entering condenser coil 27 and the condensate water in the coil 27
is essentially free of air. Therefore, the condensed distillate is
capable of absorbing air or any other gas quite readily. The steam
pressure pulses which cause back and forth water flow in conduit 22
and which also generate a comparable back and forth flow of air and
condensate in filter 115, and condenser 27. Some of the air seems to
pass through the condenser 27 and enters boiler 12. In any event, a
small net inflow of air into filter 115 happens.
The net inflow of air into filter 115 is caused by the completely
deaerated nature of the distillate. Notwithstanding, that the
distillate is hot it absorbs some air. Taste tests on the distillate
indicate that the distilled water product from the distillation
apparatus of this invention is not as flat as typical distilled
water.
It is noted that the condensation product of the distillation
apparatus leaves at near to the temperature of the reservoir water,
and absent devolitilization due to the stirring would contain about
the same air content as remains in the heated reservoir water. This
is because (absent the superior deaeration obtained by stirring) the
water entering boiler 12 would contain some residual air and then
most, if not all, the same residual air would be reabsorbed into the
distillate in condenser 27. Since all such residual air has been
removed by the stirring, it becomes replaced by sterile filtered
air.
While only certain embodiments of the invention have been
illustrated and described herein, it is understood that alterations,
changes, and modifications may be made therein without departing
from the true scope and spirit thereof.
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